Robotic Arms in Manufacturing: How Cobots are Revolutionizing Material Handling

automated material handling

By 2029, the worldwide market for industrial robots is expected to be worth $35.68 billion, up from an estimated $16.78 billion in 2022, growing at a CAGR of 11.4%. Amid this rapid growth, collaborative robots or ‘cobots’ are making a significant mark in various industries, most prominently in manufacturing. They offer unparalleled agility, precision, and efficiency in material handling tasks and revolutionize how they are traditionally performed. 

Meanwhile, this article explores the operational mechanics of robotic arms, along with their diverse types and applications, and focuses on the role of cobots in material handling and loading tasks. It underscores the benefits of incorporating cobots into assembly processes and highlights cobots’ advanced AI/ML capabilities, like Techman Robot’s offerings.

How Do Robotic Arms Work?

Robotic arms are intricate machinery created to handle tasks that may be too difficult, hazardous, or monotonous for human workers. They are typically composed of seven metal segments interconnected by six joints. Individual stepper motors control these joints under the regulation of a computer. Unlike regular motors, stepper motors can move in exact increments and allow the computer to execute precise movements repeatedly. 

The use of motion sensors ensures that each movement is accurate. Notably, the design of an industrial robotic arm is akin to a human arm, with shoulder, elbow, and wrist-like structures, offering it six degrees of freedom, that is, the ability to pivot in six unique ways.

The primary function of a robotic arm is to transport an end effector, equivalent to a human hand, from one location to another. They may include but are not limited to simplified robotic hands, blowtorches, drills, or spray painters. The robotic hand can grasp and transport different objects, with built-in pressure sensors informing the computer about the gripping force. It prevents the robot from dropping or damaging the object it carries. 

Industrial robots can memorize a series of steps to accomplish a job after they have been programmed to do so via a portable controller. It allows them to do operations in an assembly line more efficiently, such as capping jars, since they can perform the same action repeatedly.

What Types of Robot Arms Are There?

Let’s discuss the significant types of robotic arms, including the following:

Articulated Robots

Articulated robots, often called anthropomorphic or jointed-arm robots, possess rotary joints varying from two to ten or more interactive joints (axes). They’re designed to replicate the mechanical functionality of complex human arms, thus the term “anthropomorphic.” These robotic arms are incredibly flexible and can maneuver in confined spaces, which is advantageous in various applications. The individual axes in an articulated robot can have different degrees of freedom (DOFs), allowing movements like pitch, yaw, and roll. Such robots are often used in assembly, packaging, material handling, and medical applications.

Cartesian Robots

Cartesian robots (gantry or rectilinear robots) have three linear joints using the Cartesian coordinate system (X, Y, and Z). They offer a box-shaped work envelope and are used in 3D movements like milling and assembling. These robots have the highest level of accuracy and repeatability. Still, they are limited by their inability to reach or around obstacles. They are mountable in any orientation and are typically used in pick-and-place operations, sealant application, assembly operations, and handling machine tools or arc welding equipment.

Cylindrical Robots

Cylindrical robotic arms have at least one rotary joint at the base and one prismatic joint to connect with the links. The rotary joint uses a rotational movement along the joint axis, while the prismatic joint moves linearly. This configuration provides a cylindrical-shaped work envelope. Their construction gives them long, cylindrical workspaces suited for assembly robot arm operations, handling machine tools, spot welding, and diecast operations.

Spherical Robots

Spherical robots, also known as polar robots, are equipped with a twisting joint (rotational) that connects to a link, and two rotary joints connect the links. This type of configuration offers a spherical work envelope, thus the name. These robotic arms can reach into, over, and around obstacles, which provides a wide range of movement. Applications often include handling machine tools, die-casting, fettling machines, gas welding, and arc welding.

V3A076 TM AI Cobot – Welding Solution

What Are Robotic Arms Used for?

Automated manufacturing process by AI cobot

The following are the notable applications of robotic arms:

  • Manufacturing: Robotic arms are frequently used for complex assembly tasks, with advanced force feedback mechanisms and machine vision capabilities. They also enable automated material handling, palletizing, welding, and painting.
  • Healthcare: In the healthcare sector, robotic arms perform minimally invasive surgeries through advancements like the da Vinci Surgical System, which offers surgeon-controlled, high-precision maneuvers. They also automate laboratory processes, including specimen handling, and rehabilitation.
  • Agriculture: Robotic arms contribute to harvesting delicate produce with visual recognition and gentle gripping technologies. They also assist in automated planting and pruning while leveraging GPS and sensor data for precision and productivity.
  • Space Exploration: Robotic arms in space exploration perform functions like module maneuvering, satellite deployment, and extravehicular support for astronauts. For planetary exploration, they help in sampling and analyzing geological materials.

The utilization of robotic arms, specifically collaborative robots (cobots), exemplifies a paradigm shift in material handling and loading operations. Their deployment is particularly pertinent given their intrinsic ability to supplement human endeavors in tasks characterized by repetitive patterns or necessitating considerable physical strength. 

The computational prowess of these cobots, combined with their mechanical dexterity, enables the efficient execution of precise maneuvers. Furthermore, their inherent capability to work in symbiosis with human operators redefines the traditional boundaries of human-robot interaction, effectively leveraging the strengths of both entities. 

Why Use Cobots for Material Handling and Loading?

Robotic arms like cobots are beneficial for material handling and loading because they work alongside humans in shared environments. Leveraging advanced sensors and AI algorithms, cobots can execute complex tasks with precision and consistency, which reduces errors and increases efficiency in the supply chain. Plus, their flexible programming and quick setup times allow for seamless integration into diverse workflows, delivering a scalable solution for dynamic manufacturing needs, adaptable to changes in product design or production volume.

For instance, collaborative robots can assist in removing products from an assembly line, applying labels, and packaging them into cartons. They can also help assemble large parts, like automobile doors, by lifting and positioning them onto an unfinished assembly. While such processes may not be suitable for a completely automated operation, a cobot can respond to human operators’ touch and position the part in the desired location.

V2A042 TM AI Cobot – SSD Barcode Inspection

Techman Robot’s AI cobots will help you bring the power of artificial intelligence to your business. Our cobots not only include state-of-the-art AL/ML capabilities, but they also improve over time for you to take advantage of their unrivaled efficiency and adaptability. See how our cobots’ built-in smart vision system excels in various activities, from material handling and AOI inspection to palletizing, and how easy they are to program. Don’t let your business be left behind – optimize your operations today with Techman Robot’s AI cobots.

How to Choose the Right AI Cobots for Your Business Needs?

Image of a human hand shaking the hand of a robot.

What Is a Cobot?

In today’s rapidly evolving technological landscape, businesses constantly seek innovative solutions to enhance productivity and efficiency. One breakthrough in the automation field is the creation of collaborative robots, commonly known as cobots. Unlike traditional automation methods that often require complex and costly setups, cobots offer a modernized and human-friendly approach to streamlining operations.

So, what is a cobot? A cobot is a robot designed to work alongside human workers in a shared workspace. These smart machines often have AI capabilities and are designed to collaborate with humans, emphasizing cooperation and synergy rather than replacing human labor. By leveraging artificial intelligence (AI), cobots can execute repetitive or physically demanding tasks, enabling human workers to focus on higher-value responsibilities.

How Are Cobots Expanding Automation for Manufacturers?

You might be asking yourself, what is a cobot useful for in manufacturing? These advanced machines are revolutionizing automation by offering many benefits and capabilities that traditional industrial robots often lack. Let’s look at how cobots are transforming manufacturing processes.

Image of a cobot working in manufacturing.

  1. Versatility: Cobots excel in various tasks, making them highly versatile additions to the workplace. They can be used in machine tending, material handling, welding, assembly, and product inspection. Unlike traditional robots which are typically designed for a specific purpose, cobots can be easily reprogrammed and adapted to different tasks, providing manufacturers greater flexibility and agility in their operations.
  2. Mobility: One of the key advantages of cobots is their mobility. Cobots can be easily moved between tasks without extensive reprogramming. This mobility allows manufacturers to optimize their production line layout, rearrange workstations, and adjust workflows as needed, improving efficiency and productivity.
  3. Flexibility and Adaptability: Cobots are a flexible and adaptable technology that can enhance business processes and increase efficiency. Whether a high-volume production line or a small-batch manufacturing process, cobots can seamlessly adjust their speed, precision, and output to meet specific requirements.
  4. Addressing Labor Shortages: Labor shortages are significant challenges manufacturers face. Cobots are crucial in filling this gap by increasing production and throughput. These robots can work round the clock, reducing the dependence on human labor and ensuring consistent output. 
  5. Leveraging Human Know-How: Cobots empower manufacturers to tap into their workforce’s valuable knowledge and skills. By automating repetitive tasks, cobots allow human workers to step away from mundane activities, enabling them to contribute to more critical areas that require problem-solving, decision-making, and creative thinking. 

V1A062 TM AI Cobot – Case Study CHAING CHERNG ft.ITRI

Reasons Why You Should Invest in Collaborative Robots

Still wondering, “What is a cobot?” and “Why should I invest in one?” Let’s explore why your business should consider integrating cobots into your operations.

  1. Safe Human-Robot Collaboration: One important reason to invest in cobots is their ability to safely work alongside humans without needing protective barriers. Cobots have advanced sensors and safety features that detect and respond to human presence, ensuring a secure working environment. This reduces the risk of accidents and enables closer collaboration between humans and robots.
  2. Minimal Disruption to Existing Infrastructure: Cobots offer a seamless integration process. Their compact size and flexibility allow them to easily incorporate into existing workspaces without requiring extensive modifications. This makes cobots an ideal choice for smaller companies or manufacturers operating in limited spaces, as they can reap the benefits of automation without significant disruptions or investments.
  3. Simplified Programming and Deployment: Unlike traditional industrial robots that typically require specialized knowledge and expertise from robotics experts, manufacturing personnel can program and deploy cobots. Intuitive programming tools and interfaces enable operators to easily teach cobots new tasks or adjust their operations as needed. 

V1A060 TM AI Cobot – Case Study Mitutoyo Metal Processing Solution

Selecting A Cobot System for Your Business

There are several important factors to consider when selecting a cobot system for your business. Here are key considerations to guide you in the selection process:

  1. Task and Application Suitability: Begin by identifying the specific tasks and applications for which the cobot will be used. Different cobots are designed for various purposes, such as machine tending, assembly, packaging, or inspection. Assess your operational needs and select a cobot that aligns with the desired tasks, payload requirements, and operational environment.
  2. Safety Features and Compliance: Safety is the most important consideration when deploying cobots in a shared workspace with humans. Evaluate the safety features of the cobot system and ensure that they meet industry standards. Additionally, consider the cobot’s ability to collaborate safely with humans, employing protective measures such as speed and force limitations.
  3. Programming and Integration: Assess the ease of programming and integration with your existing systems. Look for cobots with user-friendly interfaces that enable intuitive programming and quick task implementation. Compatibility with common programming languages and software platforms can simplify integration with your manufacturing environment, reducing setup time and increasing efficiency.
  4. Precision and Accuracy: Considering the precision and accuracy required for your applications is essential. Evaluate the cobot’s repeatability, positional accuracy, and payload capacity to ensure it can reliably perform the intended tasks. 
  5. Cost and Return on Investment: Analyze the cost implications and return on investment (ROI) associated with the cobot system. This can include looking at the upfront costs of purchasing the cobot and ongoing expenses like maintenance, training, and potential system upgrades. Evaluate the potential gains in productivity, labor cost savings, improved quality, and increased operational efficiency to determine the ROI over time.

Experience Techman Robot’s AI Cobots – equipped with advanced AI and machine learning to enhance efficiency over time. With a smart vision system, these versatile cobots excel in material handling, AI inspection, palletizing, and offering ease of use for various applications. Discover the power of Techman Robot’s AI Cobots for unparalleled productivity and versatility in your business.

Introducing AOI Applications in PCB Manufacturing

What Is AOI (Automated Optical Inspection)?

Automated Optical Inspection, commonly known as AOI, is a machine-based inspection technology that enables the detection of defects and flaws in various production processes, including PCB and electronics manufacturing, automotive, medical, and aerospace industries. 

AOI machines, on the other hand, use advanced computer vision algorithms and diverse lighting techniques to detect and classify inconsistencies in manufactured products accurately. AOI in PCB Manufacturing is used for the visual inspection of completed circuit boards, to detect component alignment, missing components, mislabeled components, and other defects.

Automated optical inspection systems have dramatically transformed the landscape of PCB inspection and are widely used for quality assurance purposes in modern manufacturing facilities. It involves a machine scanner, multiple light sources, and cameras, to scan and inspect circuit boards using light imaging.

V1A045 TM Robot – Case Study – Continental Automotive Hungary

What Does Automated Optical Inspection Do?

AOI machines utilize a variety of features but we have here 10 benefits of using AOI technology in the PCB manufacturing process:

  1. Increased Accuracy: AOI in PCB utilizes high-resolution cameras and advanced algorithms that can detect even the smallest defects or deviations from design specifications. It can perform measurements with micrometer precision, ensuring that all components and finished products meet the required quality standards.
  2. Cost Savings: AOI can help manufacturers reduce production costs by detecting defects early in the manufacturing process, thus preventing the production of faulty products. This helps avoid unnecessary expenses such as material waste, product recalls, or customer complaints.
  3. Improved Productivity: AOI machines can operate at high speeds and are capable of inspecting thousands of units per hour, making it ideal for high-volume production environments. This helps manufacturers increase their efficiency and output while maintaining the desired quality standards.
  4. Enhanced Quality: With AOI in PCB, manufacturers can verify the quality of their products before they are released to the market. This helps ensure that the products meet their intended performance and reliability specifications and helps maintain the brand’s reputation for high-quality products.
  5. Increased Reliability: AOI machines are equipped with technology that can identify even the most subtle defects, such as hairline cracks or micro-soldering issues, which can compromise the reliability of electronic products. It can also verify the integrity of the components and circuitry, thereby reducing the risk of product failures.
  6. Faster Time-to-Market: AOI technology can help manufacturers accelerate their product development process by detecting and correcting defects during the production phase, enabling them to release their products to the market faster.
  7. Greater Customer Satisfaction: Automated optical inspection aid manufacturers ensure that their products meet or exceed their customers’ expectations for quality, reliability, and performance. This enhances customer loyalty and satisfaction, thus strengthening the brand’s reputation in the market.
  8. Compliance with Regulations: AOI can help manufacturers comply with regulatory standards which require manufacturers to ensure that their products are free from hazardous materials and meet specific quality standards.
  9. Reduced Downtime: AOI can help reduce downtime caused by manual inspection processes or equipment failures by detecting defects early and alerting operators to address issues before they escalate.
  10. Improved Safety: AOI can help ensure that products are safe to use, by detecting defects such as loose connections, soldering defects, or inadequate insulation that can lead to electric shock or fire hazards.

In essence, automated optical inspection systems offer numerous advantages to manufacturers, from improved productivity and cost savings to enhanced reliability and customer satisfaction. As technology continues to advance, AOI systems are becoming more sophisticated and capable of detecting even the most subtle defects. This makes AOI technology an invaluable tool for manufacturers looking to improve their efficiency and quality assurance processes.

Benefits of Introducing AOI into PCB Production

A picture of AOI Applications in PCB Manufacturing.

The introduction of AOI technology in the PCB production process has revolutionized the industry. AOI machines offer a number of advantages over traditional manual inspection methods, such as improved accuracy, enhanced reliability, faster time-to-market, and cost savings.

The conception and application of AOI in PCB have made the production process faster, more reliable, and more efficient. And this has translated to cost savings for manufacturers and increased satisfaction for their clients. There is no doubt that AOI technology is the way to go for the PCB production industry. Here are some more benefits of introducing AOI into PCB production:

Higher Production Efficiency

The introduction of AOI into the PCB production process has led to higher production efficiency. AOI technology improves production efficiency by reducing the time needed to conduct quality control checks, thereby making it possible to produce PCBs on a 24/7 basis. 

This translates to increased production output, faster turnaround times, and lower production costs. The machines are designed to operate without rest and can perform an endless number of inspections with the same level of accuracy. 

Increased Inspection Quality

Manual inspections are prone to error, and the degree of accuracy is limited by the human eye’s capabilities. AOI technology, on the other hand, offers unmatched accuracy. The machine is designed to inspect each PCB meticulously, ensuring that no defects are overlooked. The technology can inspect small details that would be impossible for human eyes to detect. Thanks to several optical sensors, AOI systems are able to detect even the smallest defects and inaccuracies in the PCBs.

Identification of Defect Patterns

One of the most significant benefits of introducing AOI technology in the PCB production process is its ability to identify defect patterns. The system uses sophisticated software algorithms to identify patterns in the defects. This information can be used to adjust faulty processes and ensure that the production line operates optimally. 

By identifying defects early on in the assembly line, the production line can continuously improve, and product quality can be consistently maintained.

V2A018 TM Robot – Automated Robotic Optical Inspection (AOI)

Smart Software for a Comprehensive AOI System

Introducing the cutting-edge software solution that will revolutionize your factory’s AOI operations: TM AI+ AOI Edge. Designed to address the challenge of integrating multiple cameras from disparate workstations into a centralized control system, our smart vision software harnesses industry-leading technologies to streamline and enhance your factory’s automated optical inspection systems.

At the core of TM AI+ AOI Edge is a powerful IPC that can be easily installed on your workstations. By connecting multiple cameras to the IPC, users can seamlessly operate our TMvision functions to execute a wide range of vision tasks, including object identification, image enhancement, measurement, and more.

With TM AI+ AOI Edge, your factory’s AOI operations will benefit from a host of advanced features, including intelligent defect classification, adaptive inspection algorithms, and unparalleled scalability that can be easily integrated with your existing production line.

Additionally, when paired with TM AI+ Training Server’s advanced analytics and data visualization tools provide real-time insights into your production line, allowing for faster, more effective decision-making. Our sophisticated AI algorithms and machine learning capabilities empower users to quickly and accurately identify defects, reducing downtime and improving overall production efficiency. 

Automate with Us!

Techman Robot’s AI cobots offer a comprehensive solution for automating your factory’s AOI applications and increasing production efficiency. Whether it’s material handling, AOI inspection, or palletizing, these tools provide ease of use and versatility, making them ideal for a wide range of applications. 

With our software solution, you can rest assured that your AOI applications are in good hands. Our team of experts is dedicated to providing the highest level of customer support, ensuring that TM AI+ AOI Edge is tailored to meet the unique needs of your business. Contact us today to learn more about how our AI cobots can revolutionize your factory’s AOI operations.

A Quick Guide on How Machine Vision Works

Someone touching a robot’s finger with his own.

What is Machine Vision?

Machine vision is an AI technology that enables machines to quickly recognize and analyze visual data with high accuracy. It allows industrial equipment to “see” what it is doing and make immediate and informed decisions based on what it observes. The increased efficiency and product quality it provides has made it one of the crucial technologies of industrial automation and a critical driver of Industry 4.0.

A machine vision system typically consists of a camera, lighting, and image-processing software. The camera captures and feeds the image to the software where it is processed to provide valuable insights and actionable information. Machine vision systems operate in various sectors, including manufacturing, robotics, and automotive, among others.

What Are Common Machine Vision Applications?

Machine vision systems are an integral part of many industries today. From manufacturing to robotics, it has revolutionized the way processes are optimized for better efficiency and accuracy. In this listicle, we’ll focus on the most common machine vision applications that are used in various industries.

  1. Visual Inspection: Machine vision is widely used in visual inspection to detect defects, misalignments, and surface quality issues in products. It can easily detect things that the human eye might miss and provide accurate measurements for quality control.
  2. Object and Flaw Detection: With machine vision, it’s easy to spot defects, flaws, and irregularities in products. Automated flaw detection systems can quickly identify areas that require attention, therefore, reducing the need for manual changes and repairs.
  3. Print Defect Identification: Automated machine vision systems are perfect for identifying defects in printed materials like labels, packaging, and even currency. By detecting flaws such as smudges, misprints, and bad ink coverage, machine vision ensures that only high-quality products are dispatched to the market.
  4. Object Identification: Automatic identification of objects like barcodes, serial numbers, characters, and other symbols is another common machine vision application. OCR technology is used for recognizing characters, while barcodes can be read and decoded using image analysis.
  5. Positioning/Locating: Machine vision systems are perfect for locating and positioning components in industrial manufacturing processes. With high-speed cameras and advanced algorithms, machine vision systems can find the exact location of parts and components to within micrometer precision.
  6. Measuring/Counting: Machine vision systems are used for measurement applications like counting and gauging. Products can be precisely measured, counted, and verified, allowing for better accuracy and control in production.
  7. Identifying, Sorting, and Tracking Products: Machine vision systems can quickly identify, sort, and track products, improving inventory management and shipping speed. From food production to e-commerce, machine vision plays an essential role in ensuring the timely and accurate delivery of products.

Indubitably, machine vision has become an indispensable tool for various industries, particularly machine vision in manufacturing and robotics, allowing for more precise and efficient operations. With further innovation in AI and computer vision technology, the use of machine vision will only expand to other sectors.

V2A028 TM Robot – Automotive Component Assembly at ChiangBin Enterprise Co (EN Sub)

How Machine Vision Contributes to Smart Manufacturing

Machine vision is revolutionizing the manufacturing industry by providing a reliable and efficient way to optimize production. By incorporating automated machine vision inspections and measurements, manufacturers can achieve high levels of precision with little to no human intervention. Here are some ways machine vision is contributing to smart manufacturing:

  1. Improve Product Quality: Machine vision systems can detect even minor defects in products, resulting in improved quality and reduced waste. This technology combines high-resolution cameras, lighting, and advanced software to provide a comprehensive view of products to identify defects such as scratches, dents, cracks, and more.
  2. Optimize Production Processes: By automating inspection tasks, machine vision systems eliminate the need for manual inspection, which leads to reduced labor costs, increased throughput, and improved productivity. Furthermore, the real-time data generated by the system helps manufacturers achieve better control over the production process, resulting in optimized production cycles.
  3. Increase Efficiency: Machine vision systems are incredibly accurate, and they can inspect items at a much faster rate than humans. The studies showed that the accuracy rate of an MV trained model in detecting workpieces was nearly 98%. This increased throughput reduces the time it takes to manufacture products, and reduces downtime between inspections or maintenance.
  4. Ensure Safety: Machine vision systems can identify potential safety hazards like human-machine interactions and alert operators to take appropriate measures. They can also monitor indicators such as temperature, pressure, and other environmental factors, thereby, reducing the risk of accidents.
  5. Enhance Maintenance: Machine vision systems can monitor equipment and provide early detection of potential issues before they cause breakdowns or failures. This allows for planned maintenance, resulting in reduced downtime and longer equipment lifespan.

The applications of machine vision in manufacturing are numerous, ranging from quality control and inspection to robotics and predictive maintenance. The impact of machine vision is undeniable as it is transforming manufacturing operations to become more efficient, productive, and cost-effective.

Explore Our Solutions to Enhance Machine Vision

An robot arm equipped with AI vision system.

TM 3DVision is a revolutionary product that takes machine vision to another level. It is an all-in-one solution that integrates a robot arm, 3D camera, and software to enhance cobot capability and improve accuracy. 

Unlike traditional 2D machine vision functions, TM 3DVision can fetch three-dimensional coordinates, allowing it to identify and pick up objects with higher accuracy. Moreover, it can also measure the shape and size of an unknown object so that robots can recognize them even in challenging scenarios like high-speed assembly lines.

With machine vision in robotics, the need for human intervention is significantly reduced, and the accuracy of tasks such as material handling, inspection, and quality control is enhanced. TM 3DVision takes this capability a step further by offering a plug-to-use solution that eliminates the costs and efforts of integrating separate components.

V2A037TW TM AI Cobot – Techman Robot Vision Solutions

Discover Our Cobot’s Vision System

Techman Robot’s AI Cobot series offers a built-in vision system that plays an integral role in smart manufacturing. With advanced Al and machine learning features integrated into the system, the cobots are capable of performing complex calculations and analyzing data in real time. This allows them to make decisions quickly and accurately, hence, increasing their overall efficiency and adaptability.

TM AI Cobot’s built-in smart vision system provides a range of applications for manufacturing processes. For instance, material handling and palletizing are repetitive tasks that can be accomplished with great speed and accuracy by a machine vision system. AOI inspection can also be performed with greater efficiency, less error rates, and higher quality of production. 

How Cobots and Humans Are Working Together in Logistics

AI cobot's usage in logistics industry

The rise of collaborative robots, also known as cobots, has revolutionized modern industrial settings. Cobots are robots that work alongside humans to enhance efficiency, safety, and flexibility. They are equipped with sensors and artificial intelligence (AI) capabilities that enable them to perform dangerous, tedious, or repetitive tasks.

Cobots have become an indispensable part of logistics, where they work hand in hand with human workers to optimize the supply chain. In this article, we will explore robotics in logistics, highlighting the benefits of cobot collaboration and the impact of cobots in sortation, transportation, dispatch, and logistics.

The Benefits of Human and Cobot Collaboration

Integrating robotics in logistics offers numerous benefits, making them a valuable business asset. One of the advantages of cobots is their ability to improve efficiency. They can work around the clock, without breaks or time off, increasing the speed and accuracy of tasks. They can also perform tasks with consistent quality, reducing errors and rework.

Another advantage of robotics in logistics is the ability to complement human workers’ skills with cobots. Cobots can take over dangerous, tedious, or repetitive tasks, freeing up human workers to perform more complex and creative tasks. By doing so, cobots can help reduce the risk of accidents and injuries caused by repetitive stress injuries, heavy lifting, or exposure to hazardous materials. This can help enhance the working environment and employee satisfaction, increasing retention rates.

Cobots offer greater flexibility in logistics operations. They can be quickly reprogrammed and reconfigured to perform different tasks, enabling businesses to adapt to changing market demands. They can be easily integrated into existing workflows, reducing the need for extensive retooling or restructuring. Businesses can increase agility and respond more effectively to market changes.

The benefits of robotics in logistics are clear! Cobots can improve efficiency, complement human workers’ skills, and offer greater flexibility. They can help enhance the working environment by reducing the risks of accidents and injuries and increasing employee satisfaction and retention rates. By leveraging the advantages of cobots, businesses can optimize their logistics operations and gain a competitive edge in the market.

 

Utilize Collaborative Robots in Sortation, Transportation, Dispatch, and Logistics

Collaborative robots, or cobots, have shown great potential in transforming logistics operations across various industries. Many companies have successfully integrated cobots into their workflows, improving efficiency, safety, and cost-effectiveness.

One example of successful cobot implementation is DHL’s e-commerce fulfillment center. DHL Supply Chain revealed in 2017 that it planned to test autonomous robotics solutions for order fulfillment. The solution, called LocusBots, has been developed by Locus Robotics and is used as a picker companion for piece picking in the warehouse. The LocusBots are designed to work collaboratively with warehouse staff, enabling them to easily locate and transport pick items without pushing carts or carrying bins. 

Another example is Amazon’s use of cobots in their warehouses. The e-commerce giant introduced cobots across their warehouses worldwide to improve order fulfillment times and reduce employee injuries. The company states this has reduced order fulfillment times from 1 hour to 15 minutes.

Implementing robotics in logistics operations has already shown significant benefits for businesses. Successful case studies across various industries demonstrate how cobots can optimize logistics processes, improve efficiency and safety, and provide businesses with greater flexibility. By leveraging cobots, businesses can adapt to changing market demands, scale their operations, and gain a competitive edge.

Using robotics in logistics has been successful in various other industries, including manufacturing, retail, and warehousing. Cobots have helped to optimize logistics processes by increasing efficiency, reducing errors, and improving safety. They also enable businesses to adapt to changing market demands by providing greater workflow flexibility. By incorporating cobots, businesses can scale up or down their operations as needed, making them more competitive.

V2A031 TM Robot – Food Packaging and Palletizing at Cheese Factory

 

The Future of Human and Cobot Collaboration in Logistics

The future of cobots in logistics is exciting, as we can expect to see more integration of AI, machine learning, and 5G technologies. AI-powered cobots can learn from their interactions with human workers and improve their efficiency over time. They can also make decisions based on data analysis, improving accuracy and reducing the risk of errors.

5G technology can potentially enable cobots to communicate with each other and human workers in real time. This can improve coordination and reduce the risk of collisions. 5G can also enable cobots to access data from the cloud, allowing them to make better decisions and optimize logistics processes.

How AI cobot technology applies to logistics?

AI technology and machine learning can enable cobots to recognize patterns and adapt to changing circumstances. For instance, in a warehouse, cobots can learn to navigate around obstacles and avoid collisions. They can also learn to recognize the most frequently picked products and place them in the most accessible locations.

Collaborative robots can also address various emerging challenges and opportunities in logistics. For instance, cobots can help to optimize supply chains by increasing their speed, accuracy, and flexibility. With the rise of e-commerce and on-demand services, customers expect faster and more reliable deliveries, which can be challenging for traditional logistics models. 

Furthermore, cobots can also help to address environmental concerns by reducing energy consumption, waste, and emissions in logistics processes. With their ability to work alongside humans and optimize operations, cobots can enable businesses to build more resilient and sustainable supply chains, enhancing their competitiveness and reputation in the market.

Cobots are an excellent addition to logistics operations, providing several benefits, such as improved efficiency, safety, and flexibility. They complement human workers’ skills and take over dangerous, tedious, or repetitive tasks. Robotics in logistics has been successfully implemented in various logistics operations, including sortation, transportation, dispatch, and logistics. 

We can expect to see more integration of AI, machine learning, and 5G technologies in cobots, enabling them to become even more efficient and adaptable to changing circumstances. The use of robotics in logistics will only grow as more businesses recognize the benefits of this innovative technology.

V2A044 TM AI Cobot – Automation collecting goods with AMR ft.LISTA

Techman Robot’s AI cobots offer advanced Al and machine learning capabilities, allowing them to enhance their efficiency continuously. These cobots provide flexibility and ease of use, making them perfect for various applications such as material handling, palletizing, and AOI inspection. Get in touch with our expert team TODAY to learn more!